High-Performance TIG-Welded Aluminum Radiator for Polaris Sportsman 1000 850 550

Fitment List:

• Polaris Sportsman 550 (2010 - 2014)
• Polaris Sportsman 850 Exclude High Lifter Edition (2009 - 2025)
• Polaris Scrambler 850 (2013 - 2025)
• Polaris Sportsman 1000 Touring XP (2023)
• Polaris Sportsman 1000 Touring XP Trail (2024)

OEM Part Number: 1240404

Heavy-Duty Engine Cooling: Premium All-Aluminum 26mm Radiator Upgrade

Don't let a clogged, overheating factory cooler or a cracked plastic seam ruin your off-road adventures or stall your heavy-duty ranch work. Specifically engineered to deliver superior cooling efficiency for modern large-displacement Polaris ATVs (including Sportsman 550/850/1000 and Scrambler 850), this high-performance all-aluminum radiator offers heavy-duty thermal management and unrivaled structural integrity.

Built to handle massive fluid capacities and survive the most punishing trail abuse, mud-bogging, and heavy hauling, this radiator completely upgrades your utility quad’s cooling system so you can ride with absolute confidence.

Key Features:

• High-Efficiency 26mm Brazed Core: Features an advanced 26mm thick cooling core welded in a professional vacuum brazing furnace with zero epoxy. This design significantly increases your system's fluid capacity and thermal transition speed.
• 100% TIG-Welded All-Metal Build: Both the core and the water tanks are constructed completely from high-performance aluminum with zero fragile plastic components. The tanks are 100% hand-welded using precision TIG tech to eliminate leaking seams under extreme vibration.
• Double the Strength of OEM Parts: Engineered as a direct mechanical upgrade that offers twice the structural resilience of standard factory radiators, effectively resisting stone impacts and high-pressure off-road environments.
• Exact Factory Drop-In Fit: Precision-manufactured to seamlessly line up with your factory brackets and hose inlets for a quick, direct bolt-on replacement. Direct replacement for OEM part number 1240404.

Specifications:

• Product Type: High-Performance ATV Engine Cooling Radiator
• Material: High-Performance Aluminum (Core & Tank Included)
• Core Thickness: 26mm
• Core Technology: Vacuum Brazing Furnace (No Epoxy)
• Tank Welding Tech: 100% TIG Welded
• OEM Part Number: 1240404
• Condition: 100% Brand New, Never Mounted